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Your Medical Device. Our Manufacturing Expertise.

From early-stage prototyping to high-volume cleanroom production, we become the extension of your R&D team – so you can focus on innovation while we handle the complexity of manufacturing.

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60+ Years in Medtech

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ISO 13485 Certified Quality

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FDA Registered Manufacturing Plants

Finding the Right Manufacturing Partner Shouldn’t Be Difficult

You’ve been through it before. A contract manufacturer that said they could handle your project, but couldn’t. Delays that pushed your launch back by months. Quality issues that surfaced late in the cycle. Engineering teams that lacked the depth to solve problems when it mattered most.

For medical device companies, the stakes are too high for guesswork:

  • A few weeks delay in sourcing a component can stall your entire production timeline
  • Latent manufacturing failures surface at the worst possible moment – after you’ve invested months of both time and money
  • Juggling multiple vendors for prototyping, tooling, and production creates risk at every handoff
  • Incomplete design-for-manufacturability feedback leads to costly redesigns during validation

You need a partner who’s done this before – one who can take ownership from design through production, and get it right the first time.

Ready to Simplify Your Manufacturing?

Tell us about your project and get a response within a few business days.

One Partner. Prototype to Production.

  • Engineering-led development: Our engineers engage early to identify design-for-manufacturability improvements before they become expensive fixes. We don’t just build to spec; we help optimize the spec.
  • Rapid prototyping with in-house tooling: Multiple labs, CNC cutting, 3D printing, and in-house tooling capabilities let us get functional prototypes into your hands fast. Samples in as few as 24 to 72 hours for standard configurations.
  • Cleanroom manufacturing at scale: ISO Class 7 and Class 8 cleanrooms across multiple FDA-registered facilities. ISO 13485 quality management systems ensure every unit meets specification.
  • Deep materials expertise: Medical-grade foams, thermoplastic films, rigid plastics, composites, and advanced fabrics. We help you select the right material for your application, not just the one that’s easiest to source.
  • Full regulatory alignment: FDA-registered plants, ISO 13485 certified operations, and experience across Class I, II, and III devices. We understand the regulatory landscape so you don’t have to educate your manufacturer.

 

Manufacturing Capabilities Built for Medical Devices

Injection molded medical components

Development & Engineering

  • Design for Manufacturability (DFM)
  • Rapid Prototyping & 3D Printing
  • Material Selection & Testing
  • In-House Tooling & CNC Machining
  • Lean 3P Development
UFP MedTech Employees Performing Quality Checks on Medical Devices

Manufacturing Processes

  • Compression Molding
  • Thermoplastic Welding (RF, Heat, Ultrasonic)
  • Vacuum Forming & Thermoforming
  • High-Speed Die Cutting
  • Lamination (Flame & Adhesive)
  • Cleanroom Assembly & Packaging
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For Engineering Leaders

We participate in ideation and prototyping, not just production. Our engineers bring material science depth and DFM expertise to help you solve problems early.

Four professionals, two men and two women, collaborate over a large table covered with blueprints in a modern office space.

For Executive Leadership

De-risk your device pipeline. Our 60+ year track record, multi-site redundancy, and quality systems protect your revenue milestones.

Medical manufacturing in the Dominican Republic

For Operations & Procurement

One vendor from prototype to production. Reduce your supplier base, simplify audits, and get transparent pricing with no surprises.

Proven Results, Not Just Promises

How We Solved a Delamination Problem No One Else Could

One of the world’s largest orthopedic bracing companies came to us with persistent delamination issues in their foam-and-fabric composites. Their existing supplier couldn’t solve it.

Our engineering team developed a proprietary compression molding and heat sealing process that completely eliminated the delamination — and enabled the launch of a first-to-market orthopedic brace.

Result: Zero delamination failures. A new product line. A stronger competitive position for the client. Read the case study.

Why Companies Choose UFP MedTech as Their CDMO

  • 60+ years of focused medtech experience. Founded in 1963, we’ve evolved from engineered packaging into a full-service medical device CDMO through decades of deliberate specialization and strategic acquisitions.
  • Strategic acquisitions that expand what we can do for you. Dielectrics (thermoplastic innovation), Contech Medical (Class III device packaging), DAS Medical (robotic draping systems), and Advant Medical (European manufacturing) — each acquisition adds capability you benefit from.
  • Proprietary technologies you won’t find elsewhere. BioShell® bioprocess bag protection, FlexShield® TPU sterile packaging, EZ-Load® catheter coils, and EZ-Card® mounting systems — solutions we’ve invented and refined over decades.
  • Multi-site manufacturing for supply chain resilience. With facilities in Chicopee, Newburyport, Georgetown, Grand Rapids, and more, your production isn’t dependent on a single site.
  • A culture of exceptional customer service. Our clients consistently cite our responsiveness, dedicated points of contact, and willingness to resolve issues quickly as reasons they stay with us for decades.

Let’s Talk About Your Project

Our engineers respond within one business day. Just a technical conversation about how we can help.

No sales pitch.

Common Questions

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Start a Conversation With Our Engineers

No commitment required. Tell us about your project and we’ll schedule a technical consultation to explore how UFP MedTech can help you move faster, reduce risk, and get to market with confidence.