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EZ-Card® HDPE Packaging

Elevate your medical packaging with our thin, lightweight, and recyclable high-density polyethylene (HDPE) EZ-Card®. Designed to safeguard medical devices using our patented EZ-Clip™ along with other securement options including tabs, slots, protective folds, and straps, offering a more compact alternative to PETG trays.

EZ-Card, also known as backer cards, mounting cards, HDPE cards, die cut inserts, or insert cards, are designed to safely and securely hold medical instruments and devices utilizing retainment features such as EZ-Clip injection molded clips and die cut tabs, slots, folds, and straps. Manufactured from thin, lightweight high-density polyethylene (HDPE), EZ-Card is a cost-effective and space saving packaging alternative to trays and other commonly used medical packaging options.

Due to their thin, flat, flexible design, EZ-Card pairs easily with Poly/Tyvek pouches to provide a double barrier packaging system.

With extensive design knowledge and experience, combined with tightly controlled quality management systems and ISO Class 7 and ISO Class 8 cleanrooms production environments, we can provide you with a packaging solution to meet your specific requirements.

For medical devices that may require an extra level of sterile barrier protection, our FlexShield® thermoplastic polyurethane film (TPU) medical packaging provides outstanding puncture and abrasion resistance when paired with EZ-Card.

Applications

  • Catheters
  • Guidewires
  • Trocars
  • Needles
  • Medical Tubing
  • Laparoscopic Devices
  • Laboratory Instruments

Securing Options

  • EZ-Clip – our patented injection molded clips used to hold a wide range of instruments.
  • Tabs – commonly used as a retention feature for lightweight applications such as guidewires.
  • Protective folds – provides additional protection for sensitive medical devices and instruments.
  • Straps – used to securely hold larger medical devices and tubing.
  • Slots – ideal for securing devices and instruments such as trocars, needles, catheters and more.

Why EZ-Card?

Our EZ-Card offers several advantages over packaging alternatives, such as thermoformed trays.

Space Saving

Space Saving

Thin HDPE material stores and ships flat, providing significant space savings.

Cost-Effective

Cost-Effective

Reduced tooling and material costs.

Quick Turnaround

Quick Turnaround

Rapid prototyping. Get your product to market faster. 24 to 72 hour turnaround. Standard off-the-shelf sizes available.

Eco-Friendly

Eco-Friendly

HDPE is 100% recyclable.

Material Details

EZ-Card is manufactured from high density polyethylene (HDPE) which is ideal for medical packaging applications due to its lightweight, low-profile, flexible and crack resistance properties.

  • Gauges:
    • 0.020″ (0.51 mm)
    • 0.023″ (0.58 mm)
    • 0.028″ (0.71 mm)
    • 0.035″ (0.89 mm)
  • Colors: White
  • Finishes: Matte and Gloss
  • Printing available (silk screen, hot stamp, laser ink jet)
  • USP Class VI Certified Resin
  • Compliant with FDA Requirements

*To request the material test/data sheet, please fill out the form below.

To request a consultation, contact us below or give us a call at 800-372-3172

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