Gray spray gun with clear tubing coiled around it, resting on a white background with a small black switch on the side.

EZ-Card® HDPE Medical Mounting Cards

Thin, lightweight, and recyclable HDPE mounting cards designed to securely hold medical devices—offering a compact, cost-effective alternative to traditional trays.

 

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A Compact Alternative to Traditional Thermoformed Trays

EZ-Card® medical mounting cards—also known as backer cards, HDPE cards, die cut inserts, or insert cards—are engineered to safely secure medical instruments and devices using a range of integrated retention features. These include our proprietary EZ-Clip™ injection-molded clips, along with die-cut tabs, slots, folds, and straps tailored to your device geometry and packaging requirements.

Manufactured from thin, flexible high-density polyethylene (HDPE), EZ-Card provides a lightweight, space-saving alternative to PETG trays and other rigid packaging formats. The result is reduced material usage, lower shipping volume, and improved pack efficiency—without compromising device protection.

Due to to its flat, low-profile design, EZ-Card pairs seamlessly with Poly/Tyvek® pouches to create a double-barrier sterile packaging system. For applications requiring enhanced protection, EZ-Card can also be combined with our FlexShield® thermoplastic polyurethane film (TPU) to deliver added puncture and abrasion resistance.

With extensive design knowledge and experience, combined with tightly controlled quality management systems and ISO Class 7 and ISO Class 8 cleanrooms, we can provide you with a packaging solution to meet your specific requirements.

 

Medical device on a white tray, featuring a thin catheter with a clear connector and a circular opening.

EZ-Card® Advantages

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Quick Turnaround

Rapid prototypes in 24-72 hours as well as a range of available standard sizes.
Two horizontal arrows pointing towards each other, indicating convergence or merging, on a white background.

Space Saving

Thin HDPE material stores and ships flat, maximizing storage and transportation efficiency.
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Cost-Effective

Reduced tooling and material expenses compared to traditional thermoformed trays.
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Eco-Friendly

Made from 100% recyclable HDPE.
Securing Options
Applications
Material Details

Securing Options

EZ-Clip
Our proprietary injection molded clips used to hold a wide range of instruments.

Tabs
Commonly used as a retention feature for lightweight applications such as guidewires.

Protective folds
Provides additional protection for sensitive medical devices and instruments.

Straps
Used to securely hold larger medical devices and tubing.

Slots
Ideal for securing devices and instruments such as trocars, needles, catheters and more.

 

White plastic template with labeled features: EZ Clip, Tabs, Protective Folds, Straps, and Slots, indicated with blue arrows.

  • Catheters
  • Guidewires
  • Trocars
  • Needles
  • Medical Tubing
  • Laparoscopic Devices
  • Laboratory Instruments

 

Medical supplies arranged on a white background: a syringe with a blue cap, a thin catheter, and clear tubing.

EZ-Card is manufactured from high density polyethylene (HDPE) which is ideal for medical packaging applications due to its lightweight, low-profile, flexible, and crack resistance properties.

  • Gauges:
    • 0.020″ (0.51 mm)
    • 0.023″ (0.58 mm)
    • 0.028″ (0.71 mm)
    • 0.035″ (0.89 mm)
  • Colors: White
  • Finishes: Matte and Gloss
  • Printing: Silk screen, hot stamp, laser ink jet
  • USP Class VI Certified Resin
  • Compliant with FDA requirements

 

Medical device with a white casing and a blue connector, featuring a complex wire mesh structure protruding from it.
Syringe with a blue plunger, labeled

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Whether you need a partner for one phase of development, or all phases from design through manufacturing, our team of experts can guide you every step of the way.

 

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